X-Ray Contamination Detector

MWS supplies Prisma Industriale X-Ray Inspection Systems designed for high-performance contaminant detection in the food and pharmaceutical processing and packaging industries. These advanced systems use X-ray technology to identify foreign objects within sealed products, ensuring maximum product safety and quality assurance.

FAQs

What is an X-ray inspection system and how does it work?

An X-ray inspection system scans products as they travel along a conveyor, using X-rays to build up an image based on how much radiation each part of the product absorbs. Denser materials, such as metal, glass, stone, bone, or hard plastic, absorb more radiation than the surrounding product, so the system can spot them and automatically reject any contaminated items.

Does X-ray inspection damage the product?

Not at all! X-ray inspection is entirely non-destructive, so products pass through the system and continue down the line completely unaffected, with no impact on quality, taste, or packaging.

What contaminants can an X-ray machine detect?

X-ray systems can identify a wide range of dense contaminants, including metal, glass, stone, bone, and hard plastics. This makes them especially useful for products where these materials might otherwise slip past a standard metal detector.

How is an X-ray detector different from a metal detector?

X-ray detectors go a step further than traditional metal detectors. As well as identifying a broader range of contaminants, they can carry out additional quality checks at the same time, such as mass measurement, component counting, fill level verification, and seal integrity inspection, all from a single machine.

Can X-ray inspection check for anything other than contamination?

Absolutely! Alongside contaminant detection, Prisma X-ray systems can verify fill levels, count components within a pack, check seal integrity, and confirm product mass, giving you a complete quality assurance checkpoint rather than just a contamination check.

Which industries use X-ray inspection systems?

X-ray inspection is widely used across food and pharmaceutical processing and packaging, wherever manufacturers need to guarantee that sealed products are free from foreign objects before they reach the customer.

Can X-ray systems inspect sealed or packaged products?

Yes, indeed! One of the biggest advantages of X-ray inspection is that it can see inside sealed packaging, checking the product itself as well as the pack, without the need to open or unwrap it.

Does X-ray inspection help with food safety compliance?

It does. X-ray inspection supports compliance with food safety standards such as BRC, IFS, and HACCP, helping manufacturers demonstrate the level of due diligence expected by auditors, retailers, and regulators.

What sizes and capacities are available for X-ray inspection systems?

Prisma X-ray systems come in a range of capacities and aperture sizes to suit different products, from smaller packaged items up to larger bulk products of several kilograms. The right model will depend on your product dimensions, weight, and line speed.

Can an X-ray system be combined with a checkweigher?

Definitely! Prisma X-ray detectors can be used as a standalone inspection point or integrated with a checkweigher, giving you a combined contamination detection and weight verification system on a single line.

Are MWS X-ray systems suitable for existing production lines?

Yes, MWS designs and supplies Prisma X-ray systems to integrate seamlessly with your existing equipment and processes, so you can add contamination detection to your line without a major overhaul.

Does MWS provide software for reporting and quality data?

MWS supplies DMT (Data Manager Tracking) software alongside its X-ray systems, which carries out detailed statistical analysis, from an individual machine right through to your entire production line, making QA reporting straightforward.